[Abbildung: APQP-Prozess nach AIAG]
Bei den einzelnen Bausteinen des APQP-Prozesses handelt es sich nach der AIAG um:
- Design FMEA
- Design Reviews
- Prototype Build - Control Plan
- New Equipment, Tooling and Facilities Requirements
- Special Product and Process Characteristics
- Gages / Testing Equipment Requirements
- Team Feasibility Commitment and Management Support
- Product / Process Quality System Review
- Process Flow Chart
- Process FMEA
- Pre-Launch Control Plan
- PPAP (Production Part Approval Process)
- Production Control Plan
- Run@Rate
- Lessons Learned
- Timing Charts / Open Issues
Bei GM wird der APQP Prozess in 17 einzelne Bausteine aufgeteilt. Diese sind wie folgt aufgestellt:
- Commodity Sourcing Strategy Meeting
- Technical Reviews
- WWP - APQP Assessment and Sourcing
- Supplier Gate Review
- Timing Charts / Open Issues
- Feasibility and Manufacturing Assessment Letters
- Flow Chart
- Design FMEA
- Design Reviews
- Gage, Tool and Equipment Review
- GP 11, Pre-Prototype and Prototype Process
- Process FMEA Development
- Control Plan
- GP 12, Early Production Containment
- PPAP (Production Part Approval Process)
- GP 9, Run@Rate
- Lessons Learned
Wir zeigen eine Gegenüberstellung von APQP-Bausteinen mit den Beispielen AIAG und GM:
APQP-Bausteine, Beispiel AIAG | APQP-Bausteine, Beispiel GM |
---|
1) Design FMEA | 8) Design FMEA |
2) Design Reviews | 9) Design Reviews |
3) Prototype Build - Control Plan | 11) GP 11, Pre-Prototype and Prototype Process |
4) New Equipment, Tooling and Facilities Requirements | 14) GP 12, Early Production Containment |
5) Special Product and Process Characteristics | (KCDS - Key Characteristic Designation System) |
6) Gages / Testing Equipment Requirements | 10) Gage, Tool and Equipment Review |
7) Team Feasibility Commitment and Management Support | 6) Feasibility and Manufacturing Assessment Letters |
8) Product / Process Quality System Review | 4) Supplier Gate Review |
9) Process Flow Chart | 7) Flow Chart |
10) Process FMEA | 12) Process FMEA Development |
11) Pre-Launch Control Plan | 15) PPAP (Production Part Approval Process) |
12) PPAP (Production Part Approval Process) | 13) Production Control Plan |
13) Production Control Plan | 16) Run@Rate |
14) Run@Rate | 17) Lessons Learned |
15) Lessons Learned | 5) Timing Charts / Open Issues |
16) Timing Charts / Open Issues | |
| GM spezifische Bausteine: |
| 1) Commodity Sourcing Strategy Meeting |
| 2) Technical Reviews |
| 3) WWP - APQP Assessment and Sourcing |
Innerhalb eines 2-tägigen QM-Seminars wird nicht nur auf diese einzelnen Bausteine nähereingegangen, sondern auch auf die Verbindungen der einzelnen Elemente untereinander, so dass zur Vermittlung der Inhalte dieses umfangreichen Prozesses APQP zwei Seminartage benötigt werden.